Fins and Transient Conduction

Heat transfer from fins, fin efficiency and effectiveness, the fin parameter m, lumped capacitance analysis with the Biot and Fourier numbers, and time constants of thermocouples.

Fins add surface area to push more heat into a fluid. Transient conduction asks how fast a body heats or cools; the simplest and most tested case is the lumped body.

Fins

A fin of perimeter P, cross-section A_c and conductivity k in a fluid with coefficient h has the fin parameter

m = √(hP/(kA_c))

With base excess temperature θ_b = T_b − T_∞:

Fin tip conditionHeat flow
Very long finQ = √(hPkA_c) θ_b
Insulated tipQ = √(hPkA_c) θ_b tanh(mL)

A short fin with a convecting tip can be treated as an insulated fin with a corrected length L_c = L + A_c/P (L + t/2 for a thin rectangular fin, L + d/4 for a pin fin).

  • Fin efficiency η_f = actual heat flow / heat flow if the whole fin were at base temperature. For an insulated tip: η_f = tanh(mL)/(mL).
  • Fin effectiveness ε_f = heat flow with fin / heat flow from the base area without it. Fins are worth adding only if ε_f > 2 or so, which needs h small and k large (fins on the air side, not the water side).

Transient conduction: lumped capacitance

If the Biot number Bi = hL_c/k < 0.1 (L_c = V/A_s), the temperature inside the body is nearly uniform. Then:

(T − T_∞)/(T_i − T_∞) = exp(−hA_s t/(ρVc)) = exp(−Bi·Fo)

  • Time constant τ = ρVc/(hA_s). After one time constant, the body has covered 63.2% of the temperature change.
  • Fourier number Fo = αt/L_c² (α = k/(ρc), the thermal diffusivity).
  • For a sphere L_c = r/3; for a long cylinder L_c = r/2.

For Bi > 0.1, use Heisler charts or the semi-infinite solid solution.

Worked example

A steel ball (r = 5 mm, ρ = 7800 kg/m³, c = 460 J/kg·K, k = 40 W/m·K) cools in air with h = 20 W/m²·K.

  • L_c = r/3 = 1.667 mm; Bi = 20 × 0.001667/40 = 0.00083 → lumped is valid.
  • τ = ρc L_c/h = 7800 × 460 × 0.001667/20 = 299 s.

Practice

GATE-styleNAT · numerical answer

A pin fin has m = 10 m⁻¹ and length 0.1 m with an insulated tip. What is its efficiency? (Give 3 decimal places.)

Show answer and explanationAnswer: 0.762

mL = 1, so η = tanh(1)/1 = 0.762.

GATE-styleNAT · numerical answer

A thermocouple bead has a time constant of 2 s. How long (s) does it take to reach 63.2% of a step change in temperature?

Show answer and explanationAnswer: 2

After one time constant, 1 − e⁻¹ = 63.2% of the change is complete.

GATE-styleNAT · numerical answer

A copper sphere of radius 6 mm (k = 400 W/m·K) is in a fluid with h = 100 W/m²·K. What is its Biot number based on L_c = r/3?

Show answer and explanationAnswer: 0.0005

Bi = h(r/3)/k = 100 × 0.002/400 = 0.0005: lumped analysis is valid.

GATE-styleMCQ · one correct answer

Fins are most useful on a surface where:

Show answer and explanationAnswer: A

Fin effectiveness grows with k/h, so fins help most on the gas side.